What is total productive maintenance?
TPM or total productive maintenance is not at all a new concept; rather, it’s originated in the 1950s in Japan. However, now it’s more popular and used by many companies globally. TPM is a maintenance program used to service the machines and plants to avoid any big loss of machinery. The benefits of TPM are huge it not only prevents companies from incurring hefty expenses, but also ensures quality of the machines.
Further, the products which are produced are free from any defects and promote high customer satisfaction rate. Considering its sheer role one can say that total productive maintenance is not at all an expense rather, it’s an effective way to stop any unnecessary expenditure and contributing in increased profits for the company.
Though the relevance of TPM is widely popular among various enterprises’, but they are often unaware of the type of maintenance required on an average. Here are a few types of maintenance, which you can consider and are avail by any total productive maintenance consulting services.
“Prevention is always better than cure” is a popular saying advised for the well being of humans, however, it should be applied to even the machines. Preventive maintenance is all about daily cleaning of the machine or plants to ensure its smooth functioning. It includes oiling, cleaning, inspecting and re tightening of the equipment. It helps to undertake necessary steps and stop deteriorating condition of the machines any further.
Preventive maintenance is divided into two parts periodic maintenance and predictive maintenance. In the former the servicing of the equipment is done at fixed intervals, while in the latter the maintenance is done on the basis of speculation.
It’s important to ensure the quality of the machines. This helps to minimize any defects and prevent errors during the production process. Hence, it’s important to analysis the root causes of the problem and stop it at the very first sight to prevent any re-work. Quality maintenance offers a number of advantages like it render activities which encompass targeted improvement. Also, you can not only minimize defects, but also ensures complete elimination of the defects.
A proven fact is that new machines renders full optimal performance while old machines lead to delayed time in production and therefore, a reduced rate of performance. This not only slows than the production time, but also led to an increased burden to the finances. Hence, it’s favorable to indulge in equipment management in frequent intervals. It’s important to look for certain specific factors while purchasing machinery. These include – ease in cleaning and diagnosing the machine, easily accessible parts of equipment, safety features, good feedback mechanisms.
However, despite ensuring these features it will still be possible that there could arise bugs which needed to be removed. Hence, early equipment management is an important step for any company.
These were the few types of maintenance any enterprise should undertake. However, the type of maintenance really depends on the nature of the company and is subject to change.